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Calibration of tensile strength testers, force-meters

2025-05-30 Kalibrálás, szerviz

The calibration of the axial and lateral force- measuring systems of tension and tension- compression test instruments (although we could say ‘vertical and horizontal force measuring systems’ this would not be accurate) is performed on-site in almost all cases.

On the one hand, because in most cases moving these devices is either impossible or very difficult due to their size and weight. On the other hand, regulations of the standard stipulate that these devices shall be recalibrated after moving, relocating, transporting etc., at their installation location.

Full name of relevant inspection standard: MSZ EN ISO 7500-1 Verification of static uniaxial testing machines Part 1: Tension/compression testing machines. Verification and calibration of the force- measuring system

Calibrating as per the MSZ EN ISO 7500- 1 international standard consists of the following inspections:

Calibration of the force-measuring system of the device, which results in the determination of the following metrological characteristics:

  • regular error of the machine
  • repetition error of the machine
  • reversion error of the machine
  • zero position error of the machine

Worth knowing...

Based on the requirements in the standard, testing machines can be classified into the following accuracy classes:

TABLE1: MSZ EN ISO 7500-1 standard, table 2.


A little theory...

Classification of tension force-measuring devices according to their principle of operation::

  • mechanical (pendulum-, sliding weight/ balance, spring-operated, etc.)
  • hydraulic (manometer, pendulum operated manometer, etc.)
  • electronic (load cell, measuring amplifier, etc.)

Tension-compression, bending test
In order to determine material properties, tensile testing is generally the most preferable, this means modelling of the uniaxial tensile stress. The tensile strength test specimen is a representative sample taken from the material or the batch of material. There are specific requirements set out for the tensile strength test specimen and the tension testing machine. During the test, a tensile test diagram is recorded, i.e. the function of the elongation and the force is registered. The ELONGATION - FORCE function can be registered in the following ways.

  • Rough measurement - the elongation signal is provided by the movement of the gripper
  • Precise measurement - the elongation signal is provided by the travel measuring transmitter, fixed to the gauge length of the test specimen (a high precision, high definition tension measuring instrument is required in general)

In the former case, only the typical force data measuring is accurate, in the latter case, the travel data is also evaluable.

The test consists of four sections:

  • elastic deformation section,
  • yield section,
  • hardening section,
  • contraction section.

IMAGE 1: Tensile test diagram

The following characteristics can be calculated from the tensile test diagrams and from the test specimen dimensions before and after the test:

Solidity features:

  • Tensile strength: Fictitious strength value calculated as a quotient of the maximal force and the original cross section: Egyenlet1
  • Yield point: Typical stress calculated from the force belonging to the flow phenomenon: Egyenlet2
  • Conventional yield point: the stress calculated from the force belonging to a permanent deformation of 0.2%:Egyenlet3
  • Real stress: The typical force is obtained when dividing with the valid momentary cross section:Egyenlet4

Deformation features:

  • Proportional elongation:Egyenlet5
  • Breaking elongation:Egyenlet6
  • Contraction:Egyenlet7
  • Logarithmic deformation:Egyenlet8

At permanent deformation technologies, logarithmic deformation is used because this is how the successive deformations expressed in percentage can be correctly summed. The results of the tensile test constitute important sizing base data in technical life. While the basis for sizing for elastic deformation or stiffness is the modulus of elasticity, Egyenlet9 the Poisson factor is used for transverse deformation.

Basics of static strength sizing: the yield point (the so-called allowable stress which is reduced by the appropriate safety factor); the conventional yield point and the tensile strength.

In addition to tensile tests, compressive bending tests are also common. They are often used to qualify low deformability ceramics, cast irons, hard metals, brittle composites, etc.